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Poultry Slaughter Line | Duck Slaughtering and Processing Machine

Poultry Slaughter Line | Duck Slaughtering and Processing Machine

Machine Name

3300 Bph Duck Slaughtering and Processing Machine

Final Product

Whole Duck

Hook Spacing

6″/152.4mm

Scalding Time

92s

Voltage

380 V / 50 Hz / 3-Phase

Design Chain Speed

7.62m/s

Cooling Time

50-60min

Descriptions

This Fully Automated Poultry Slaughtering Line Is An Integrated, Overhead Continuous Processing System Constructed Entirely From 304 Food-Grade Stainless Steel. Suitable For Processing Chicken, Duck, Goose, Quail, And Other Poultry, It Offers Customizable Hourly Capacities Ranging From 500 To 7,000 Birds. The System Features Variable-Frequency Speed Control And Intelligent Plc Management, Integrating The Entire Workflow—Including Stunning, Scalding And De-Feathering, Evisceration And Inspection, Pre-Cooling, Cutting, And Packaging. Designed To Replace Traditional Manual Slaughtering Methods And Comply With Sc And Haccp Food Safety Standards, It Is Widely Used In Large-Scale Poultry Processing Plants, Central Kitchens, And Fresh-Food Cold Chain Enterprises.

Poultry Slaughter Line | Duck Slaughtering and Processing Machine Specification

No.

DeviceName Unit Qty.

Remarks

I. Bloodletting and Slaughtering Line
(Including Corona Machine, Blood Pool, and Chain Cleaning Machine)

A-01

Bloodletting line (with undulating design) M 110

(Guide Rail) Material: 304 stainless steel T-shaped guide rail.Specifications: 50mm*50mm*5.0mm, full thickness.Description: The guide rail surface and welds are brushed for a cleaner appearance.
(Chain) Material: 304 stainless steel. Specifications: 45mm*25mm*8.0mm.Description: Anchor chain.
(Nylon Pulley 6.6mm/m) Material: High-strength nylon carriage and nylon pulleys, equipped with 304 stainless steel screws.

A-02

Corner wheel Set 18

Material: The turntable uses imported high-strength nylon wheels with reinforced screws for increased durability. It is equipped with a stainless steel axle with locking mechanisms to prevent the turntable from falling off, and a stainless steel 304 corner wheel support frame.

A-03

Power drive unit Set 2

Material: The motor mounting plate is made of 304# 5.0 thickened stainless steel, and the motor is equipped with a custom cycloidal pin reducer, Kaiyuan motor, and Guomao reducer, 380V 2.2KW.

A-04

Tensioning device Set 2

Material: 304 stainless steel; the trapezoidal screw for adjusting the thread is also made of 304 stainless steel.

A-05

Stainless steel chicken hooks Pcs 715

Made of 304 stainless steel, non-standard customization, electrolytic polishing treatment.

A-06

Automatic poultry unloader Pcs 1

Main frame: 1100X500X700 mm; square tubing: 38X38X2.0 mm, 304 stainless steel (full thickness); positioning round steel: 16 mm, with adjusting screw; positioning clamping plate: 304#5.0 mm.

A-07

Slaughtering Line Automatic cleaning machine Pcs 1

The brush roller is made of nylon PA6, the internal spindle is made of SUS304, it features an all-aluminum alloy motor and reducer, and the entire machine body is made of stainless steel 304. The bearings are a combination of POM and stainless steel 304 bearings. It is a dual-shaft design with a motor power of AC380V 0.75KW.

A-08

Corona Machine Pcs 1

1. Equipment Model: 1504690
2. Transmission Voltage: 0-110V; Single-bird Current: Greater than 120mA
3. Built-in Protection Devices: Overload, Short Circuit, and Overvoltage Protection.
4. Simple Operation: The height of the water bath can be adjusted according to the different lengths of the poultry; the front and rear heights of the water tank are also individually adjustable, suitable for different chicken breeds.5. The water bath is made of high-strength insulating material and SUS304 stainless steel.
6. Meets Muslim slaughtering requirements.
7. Tank body: 8mm thick white PP insulating plastic; Support frame: 50x50x1.5mm stainless steel 304 square tubing; Height adjustable; Input voltage: 220VAC; Output voltage: Manually adjustable.

A-09

Stainless steel bloodletting pool Pcs 1

Sealed south side viewing opening,SUS304 plate material 1.8 thickness, support tube 38X38X1.5, dimension (long*width) 9500mm*2500mm, pond depth 300mm, flow direction pliability 2%, pond body material SUS304. Outlet distribution outlet, tank body side plate height 300mm, SUS304 material quality, 1.5mm thickness

A-10

Equipment control box Set 1

Related equipment: Bloodletting suspension line, chain cleaning machine (backup); Chint Electric and Jiaxin frequency converters, equipped with stainless steel waterproof electrical boxes.

A-11

Scalding Machine Pcs 1

External dimensions: 10000X900X2500 mm. Pool body material: stainless steel plate with double-layer insulation. Outer sealing plate: SUS304, T=1.2mm. Insulation layer thickness: 50mm. Features: 6 top-mounted water agitator motors (3KW each), 1 vortex high-pressure blower (3KW each), mechanical and air-driven double agitation, total power AC380V 24KW. Includes built-in 2.5-inch stainless steel direct-injection steam heating pipe and 2 1.2-inch high-pressure air blower pipes.1. Fully enclosed U-shaped scalding channel, immersion temperature 58-63℃;2. Automatic temperature control with digital temperature display; steam control uses a stainless steel pneumatic automatic steam control valve (including pneumatic dual-unit);3. Automatic water level and replenishment control;
4. Outer sealing plate: at least 1.0mm thick 304 stainless steel plate, with an inner 70mm B1 grade PU board.

A-12

High-pressure sprayer Pcs 1

External dimensions: 3000X900X2000 mm; High-pressure spray for loosening and removing hair; Custom-made extended hair removal strips; Powered by a three-phase motor and stainless steel pump; Total power: AC380V 5KW; Effective section: 1500mm; Made of 304 stainless steel.

A-13

Head and neck pluck machine Pcs 1

Dimensions: 2000X900X1500 mm; 2 shafts; adjustable spacing; frequency converter adjustable speed; F207 bearings; material: POM + SUS304 + sealing ring combination, waterproof and durable; extended custom-made depilatory strips; power: three-phase motor with NMRV series worm gear reducer; total power: AC380V 3KW; effective section: 1500mm, 304 stainless steel.

A-14

Horizontal plucker  machine Pcs 2

1. Dimensions: 4200*1600*1900 mm2. The entire machine is made of stainless steel, with 3mm polished stainless steel round rollers for the hair removal rollers.3. Number of hair removal rollers: 34 stainless steel rollers, equipped with imported high-quality yellow rubber hair removal sticks, stainless steel bearings, and anti-jamming rings inside the rollers.4. Spacing adjustment: Electric precision adjustment, range: 1mm–400mm 5. Input power: AC380V 50Hz, rated power: 11.0KW 6. Each of the upper and lower hair removal plates has one drive motor to drive the hair removal rollers, and is equipped with two motors with reduction gears to adjust the lifting and lowering tension for better hair removal effect.

A-15

Electrical control box Set 2

Related equipment: scalding machine, head and neck plucker machine. Description: 304 stainless steel waterproof enclosure, bottom inlet and outlet, standard configuration includes cooling fan and dustproof louvers, main circuit components are Chint brand, intermediate relays are Omron, and wiring uses national standard copper core wire.

A-16

Electrical control box Set 1

Related equipment: plucker machine. Description: 304 stainless steel waterproof enclosure, bottom inlet and outlet, standard configuration includes cooling fan and dustproof louvers, main circuit components are Chint brand, intermediate relays are Omron, and wiring uses national standard copper core wire.

 

II.Internal Organ Removal Suspension Line(Includingpre-Cooling Line)

B-01

Slaughtering Line( (with undulating design)) M 370

(Guide Rail) Material: 304 Stainless Steel T-shaped guide rail.Specifications: 50mm*50mm*5.0mm, Description: The guide rail surface and welds are brushed for a cleaner appearance.
(Chain) Material: 304 Stainless Steel, Specifications: 45mm*25mm*8.0mm, Description: Anchor chain.
(Nylon Pulleys 6.6 sets/meter) Material: High-strength nylon carriages and nylon pulleys, equipped with 304 Stainless Steel screws.

B-02

Corner Wheel Set 46

Material: The turntable uses imported high-strength nylon wheels with reinforced screws for increased durability. It is equipped with a stainless steel axle with locking mechanisms to prevent the turntable from falling off, and a stainless steel 304 corner wheel support frame.

B-03

Power drive unit Set 5

Material: The motor mounting plate is made of 304# 5.0 thickened stainless steel, and the motor is equipped with a custom cycloidal pin reducer, Kaiyuan motor, and reducer, 380V 2.2KW.

B-04

Tensioning device Set 5

Material: 304 stainless steel; the trapezoidal screw for adjusting the thread is also made of 304 stainless steel.

B-05

Stainless steel chicken hooks Pcs 2405

Made of 304 stainless steel, non-standard customization, single hook for hanging chicken heads.

B-06

Precooling machine Pcs 2

Made entirely of 304 stainless steel, 2.0mm thick, 15000*2500*2800 mm, excluding internal cooling pipes.

B-07

Bubble cleaning machine Pcs 1

Stainless steel 304, plate thickness 1.5mm; stainless steel square tube 38X38X2, 7000*700*650mm; drain valve: 2-inch brass ball valve.

B-08

Weight sorting machine Pcs 1

10-grade scale, Toledo scale head has a 10-gram error.

B-09

Graded receiving table Pcs 1

11 discharge ports, square tube inclined design.

B-10

Vacuum Lung Machine Pcs 1

304 stainless steel, 11kW pump, three-gun lung suction with one backup.

B-11

2-meter scalding claw groove Pcs 1

304 stainless steel, 1.5mm thick.

B-12

8-meter Internal organ chute Pcs 3

304 stainless steel, 1.5mm thick; support frame made of 38x38x2 stainless steel square tubing.

B-13

Automatic poultry unloader Pcs 1

Main frame: 1100X500X700 mm; square tubing: 38X38X2.0 mm, 304 stainless steel (full thickness); positioning round steel: 16 mm, with adjusting screw; positioning clamping plate: 304#5.0 mm.

B-14

Slaughtering Line Automatic cleaning machine Pcs 1

The brush roller is made of nylon PA6, the internal spindle is made of SUS304, it features an all-aluminum alloy motor and reducer, and the entire machine body is made of stainless steel 304. The bearings are a combination of POM and stainless steel 304 bearings. It is a dual-shaft design with a motor power of AC380V 0.75KW.

B-15

Electrical control box Set 1

Related equipment: Gutting and chain cleaning machine.. Description: 304 stainless steel waterproof enclosure, bottom inlet and outlet, standard configuration includes cooling fan and dustproof louvers, main circuit components are Chint brand, intermediate relays are Omron, and wiring uses national standard copper core wire.

What factors should be considered when selecting a duck slaughtering line?

Production Capacity and Product Type:

Select the production line specifications based on the daily duck slaughter volume; configure wax-removal equipment for waterfowl (chickens, ducks, geese); and distinguish between processing requirements for whole birds and cut-up parts.

Facility Conditions:

Verify the slaughter workshop dimensions (length, width, and clear height), 380V power supply, utility requirements (steam vs. electric heating), and the space needed for drainage and environmental compliance.

Process Quality:

Ensure constant-temperature scalding, a high feather-removal rate, and minimal skin damage; choose between semi-automatic or fully automatic evisceration and cutting processes based on requirements.

Material and Hygiene:

Constructed from 304 stainless steel and compliant with sanitary design standards (no hygienic dead zones, easy to clean); consider integrating a crate washer with the slaughter line to prevent cross-contamination.

Energy Consumption and Cost:

Opt for steam heating if boiler facilities are available; otherwise, choose electric heating; prioritize equipment equipped with Variable Frequency Drive (VFD) technology to improve energy efficiency.

Manufacturer After-Sales Support:

Consider the availability of spare parts, on-site installation services, maintenance response speed, and long-term technical support.

Poultry Slaughter Line | Duck Slaughtering and Processing Machine IntroducePoultry Slaughter Line | Duck Slaughtering and Processing Machine

The poultry slaughtering line for chickens and ducks is designed to achieve automated, high-efficiency production while ensuring food safety; the entire system is constructed from 304 stainless steel. Functional zoning effectively prevents cross-contamination, while precise temperature control and gentle processing techniques ensure high meat quality; additionally, the use of water circulation systems and variable-frequency drive motors minimizes energy consumption. The line offers flexible configuration based on facility size and the specific type of poultry (chicken, duck, or goose), with equipment designed for easy disassembly, cleaning, and maintenance; an integrated waste collection system ensures compliance with environmental regulations. This slaughtering line balances large-scale production efficiency, food safety, and operating costs while also accommodating future capacity expansion needs.

What Are The Processing Steps In a Duck Slaughtering Assembly Line?

1. Live Duck Shackling and Stunning:

After unloading, live ducks are manually shackled onto an overhead conveyor line and painlessly stunned using a water-bath electrical stunning system; this process minimizes stress and bruising, complying with animal welfare standards for slaughter.

2. Sticking and Bleeding:

Automated neck-cutting equipment ensures precise incision and allows sufficient time for thorough bleeding, preventing residual blood in the carcass.

3. Temperature-Controlled Scalding:

A PID-controlled scalding tank is used (58–62°C for broilers; 60–64°C for ducks), employing air-agitation circulation technology to evenly loosen feather follicles without damaging the skin.

4. Multi-Stage Defeathering:

A combination of machines is used, including head/neck defeatherers, vertical rough defeatherers, and horizontal fine defeatherers; for ducks and geese, optional wax-dipping and de-waxing processes are available to remove fine down, achieving a defeathering rate of over 99%.

5. Duck Foot Removal and Washing/Conveying:

Automated cutting equipment separates the duck feet as a by-product, while a high-pressure spray system washes away surface feathers and impurities.

6. Automated Evisceration and Inspection:

Mechanical evisceration equipment removes the viscera, which are conveyed separately for synchronized official inspection; carcasses and viscera are tracked in tandem, and diseased ducks are automatically rejected.

7. Spiral Pre-chilling:

A counter-flow ice-water pre-chilling process is used to rapidly lower the temperature, thereby inhibiting bacterial growth and preserving the freshness of the duck meat.

8. Cutting, Grading, and Packaging:

Duck carcasses are conveyed to the cutting line, where breast meat, leg meat, and wings are automatically separated; the products are weighed, graded, and vacuum-packed before being sent to cold storage or blast-freezing facilities.

What Are The Core Auxiliary Equipment Components Of a Duck Slaughtering Production Line?

Overhead conveyor track, water-bath electric stunner, vertical scalding tank, multi-stage de-feathering machine, wax removal unit (optional for ducks/geese), automatic paw cutter, evisceration system, carcass washer, screw pre-chiller, portioning saw, crate washer, automatic packaging line.

What Are The Core Advantages Of Poultry Duck Slaughter Lines?

1. High Efficiency and Labor Savings:

The duck slaughtering line utilizes a continuous, end-to-end processing workflow; it reduces labor requirements by 70%–80% for the same output, effectively alleviating recruitment challenges.

2. Compliance with Sanitary Standards:

Constructed entirely of stainless steel with no sanitary dead zones, the line features a sectional circulating water cleaning system and an integrated crate washing unit to eliminate cross-contamination.

3. Consistent Quality:

Precise control over temperature and conveyor speed ensures a low carcass damage rate and standardized meat quality.

4. Energy-Efficient and Durable:

The line employs variable-frequency drive (VFD) motors to minimize energy consumption and supports dual heating modes (steam or electric); core components are wear-resistant and durable, ensuring an equipment service life of over 10 years.

5. Flexible Customization:

The track length can be adjusted based on facility dimensions and daily output; optional functional modules—such as air-drying, automatic feeding, and intelligent weighing—can be selected according to specific needs.

Images And Details Of Poultry (Duck) Slaughtering Production Lines

Picture

Poultry Slaughter Line | Duck Slaughtering and Processing Machine Poultry Slaughter Line | Duck Slaughtering and Processing Machine
Poultry Slaughter Line | Duck Slaughtering and Processing Machine Poultry Slaughter Line | Duck Slaughtering and Processing Machine
Poultry Slaughter Line | Duck Slaughtering and Processing Machine Poultry Slaughter Line | Duck Slaughtering and Processing Machine
Poultry Slaughter Line | Duck Slaughtering and Processing Machine Poultry Slaughter Line | Duck Slaughtering and Processing Machine
Poultry Slaughter Line | Duck Slaughtering and Processing Machine Poultry Slaughter Line | Duck Slaughtering and Processing Machine
Poultry Slaughter Line | Duck Slaughtering and Processing Machine Poultry Slaughter Line | Duck Slaughtering and Processing Machine

Scope of Application for Duck Slaughtering and Processing Lines

This poultry slaughtering line is suitable for processing various types of poultry—including chickens, ducks, geese, pigeons, and quail—and serves a wide range of facilities, such as small-to-medium-sized slaughterhouses, large-scale poultry farming enterprises, fresh cold-chain distribution centers, and central pre-prepared meal factories. It supports both whole-bird processing and further processing into cuts, and includes auxiliary crate-washing equipment, making it ideal for diverse operational needs ranging from fresh retail and cooked food processing to frozen poultry production.

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